Improved productivity leading to higher wages.Better safety and less chance of accidents.Reduction in the number of those handling production related paraphernalia.Better quality due to reduced handling.Minimisation of scrap and defective products.Improved ability of forecasting manufacturing time and delivery.Provision of convenient and adequate storage points.Increase in productivity with more units being produced per man hour.Emphasis is on special purpose machines so high investment is needed.Īdvantages of a good, well planned and designed Layout:.Sugarcane to sugar, Bamboo to paper, plastic to plastic smart cards production The material is fed into the first machine and finished products come out of the last machine.It involves the arrangement of machines in one line depending on the sequence of operations.Combination layout or Hybrid layout or Mixed layout.Cellular manufacturing (CM) layout or Group Technology layout.Process layout or functional layout or job shop layout.Product layout or line processing layout or flow-line layout.The area of electrical panels and fire extinguishers should be kept free from obstructions. Machines should be kept sufficiently apart and with reasonable clearance from the wall so that lubrication, adjustment, replacement of belts, removal of parts at times of repair can be done conveniently by the maintenance staff Pallets or equivalent should be made use of to pile up several layers one above another.Ī good layout is one that makes men, machines and materials ready and observable at all timesĪll departments should be integrated, convenient to service and easy to superviseĮnclosures, cupboards, offices, partitions should be avoided except when their utility is established beyond doubt.Ī good layout is one that makes all servicing and maintenance points readily accessible Raw materials, work-in-progress and finished goods should be piled vertically one above another rather than being strewn on the floor. When a straight line flow is not possible, other flows like a U-shaped flow, circular or zig-zag flow may be adopted but the layout must ensure that materials move in a forward direction.Ī good layout is one that makes effective use of available space both horizontal and verticalīacktracking and duplicated movements consume more time, involve unnecessary materials handling, add to costs and lead to inefficiency. men and materials should be made to move along the straight path.Ī good layout is one that makes the materials move only in the forward direction, towards the completion stage. The plant and machinery in case of product layout and departments in case of process layout should be arranged as per sequence of operations of most of the products.Ī straight line is the shortest distance between any two points. no layout can satisfy each and every principle of a good layout.Ī good layout is one that permits the minimum movement between the operations. The principle of minimum travel (from suppliers, to the airport, to customers, etc)Ī good layout is one that integrates men, materials, machines and supporting activities and others in a way that the best compromise is obtained.The arrangement of materials handling equipment.Nature of product to be manufactured or produced.Management/Managerial Policy and Decisions.These factors above cannot be reached simultaneously. Reduction on delays and manufacturing time as well as production capacity.Ensuring that workers satisfaction is increased.Reduction on health risks and increase on workers safety.Reduction of material handling activities and stock in process.Better utilisation of the workforce, equipment and services.Better adjustment of changing directions.Reduction of administrative and indirect work. ![]() Elimination of unnecessary occupied areas.The main objectives are revealed through the attainment of the following facts Identify the needs for personal and plant services.Determine what components will be made or purchased.Determine how many products will be produced.The layout of items within the department(s).The layout of departments within the site.It begins with plant location and continues through three categories, namely:
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